Explosion protection document: Guidelines & Basics

Explosion protection document: guidelines & basics | ProSafeCon

Our approach to the creation of explosion protection documents

If there is a risk of explosive atmospheres in the company, the employer is obliged to create an explosion protection document or have it created. Such an explosion protection document initially serves as proof that a company has taken the necessary precautions to ensure explosion protection.

 

Preparation of the process description for the explosion area
Preparation of the risk assessment according to GefStoffV / BetrSichV
Creation of an Ex zone plan for the hazardous area
Development of a protection concept for the hazardous area
Preparation of the necessary operating instructions for the Ex zone area
Summary of the supplementary documents to the explosion protection concept
Derivation of implementation recommendations from the explosion protection document
Derivation of implementation recommendations for the installation of the prescribed signage
Preparation of the Ex-protection document according to GefStoffV §6

This is how we work in the creation of explosion protection documents

Initial consultation

We are your contact for your questions regarding the creation of explosion protection documents and the storage and handling of numerous substances that have a high hazard potential due to their labeling. Give us a call! We will be happy to advise you free of charge in order to determine your specific needs together with you.

Explosion protection document: guidelines & basics | ProSafeCon

Comprehensive support

From the determination of explosion hazards to the preparation of Ex zone plans and the development of protective measures, we take over all relevant activities for the preparation of your explosion protection document/concept.

Explosion protection document: guidelines & basics | ProSafeCon

Legal certainty

All documents and protective measures are stored in an explosion protection concept. In this way, you create legal certainty and meet your legal obligations.

Explosion protection document: guidelines & basics | ProSafeCon

Our advantages

Explosion protection document: guidelines & basics | ProSafeCon

Transparent Package Prices

Explosion protection document: guidelines & basics | ProSafeCon

Digital Platform (PSC)

Explosion protection document: guidelines & basics | ProSafeCon

Germany-wide Support

Explosion protection document: guidelines & basics | ProSafeCon

Experienced Team of Specialists

Explosion protection document: guidelines & basics | ProSafeCon

Comprehensive Service Portfolio

All information one place - our PSC

With the clear dashboard of the compliance platform, you always have an overview of the processing status. You can set deadlines and assign tasks to specific contacts. All data and documents come together here. When visiting the authorities, all documents can be handed over easily and there are no delays. You can save time and nerves. Even if a new contact person comes along, no data can be lost.

Always close to you

On site at your company

We are active throughout Germany and come where you need us:

To your company.

Explosion protection document: guidelines & basics | ProSafeCon

Service across Germany

We look after customers in the regions of Bremen, Stuttgart, München, Mannheim, Leipzig, Köln, Hamburg, Frankfurt, Dortmund, Düsseldorf, Berlin, among others.

Explosion protection document: guidelines & basics | ProSafeCon

Our specialist for creation of explosion protection documents

Frank Czychon
Paul Röhling
Explosion protection document: guidelines & basics | ProSafeCon

Our specialists for creation of explosion protection documents

The creator of an explosion protection document must have a high level of professional qualification. Frank Czychon and Paul Röhling are specialists for occupational safety and fire protection officers and have both the expertise and years of experience in the preparation of explosion protection documents.

Thats what our customers say

Explosion protection document: guidelines & basics | ProSafeCon
Marc Schlutz
Managing Director SETOLITE Lichttechnik GmbH
Our employees were enthusiastic: ProSafeCon's training courses are very practice-oriented, so that what is learned can be applied directly.
Explosion protection document: guidelines & basics | ProSafeCon
Nicole Jung-Dellori
DellCon – mobility solutions
From day one, the ProSafeCon employees provide high-quality support. We are delighted with the customer service and would choose ProSafeCon again and again.
Explosion protection document: guidelines & basics | ProSafeCon
Sercan Karabulu
Plant manager byrd technologies GmbH
The training from ProSafeCon immediately helped us to set up internal processes to handle dangerous goods in a safe and caring manner. In addition, the team is always available for questions and is extremely competent!
Explosion protection document: guidelines & basics | ProSafeCon
Stefanie Schmidt
Assistant to the managementof Labor Staber
With ProSafeCon we have a reliable and competent partner who supports and relieves us at many locations.
Explosion protection document: guidelines & basics | ProSafeCon
Andrew Vogele
Warehouse Manager Bikebox Ltd.
ProSafeCon provides us with uncomplicated and extremely competent support for all our questions on the subject of lithium batteries in e-bikes.
Explosion protection document: guidelines & basics | ProSafeCon
Christos Naskos
Head of Research & Development (R&D) Fr. Ant. Niedermayr GmbH & Co. KG
The cooperation with the company ProSafeCon runs smoothly. We can only recommend.
Explosion protection document: guidelines & basics | ProSafeCon
Tobias Pisall
Managing Director at TRANS AURIGA GmbH
With ProSafeCon we have found a partner who communicates the dangerous goods specifications in an understandable way. The cooperation works very well - both offline and online!

Prices for explosion protection document creation

Creation from
€1960 / project
  • e.g. for craft businesses, training centers
  • On-site inspection with recording of the structural and geographical conditions
  • Creation of the explosion protection document according to GefStoffV §6
  • Implementation recommendations of the measures for the responsible persons
  • Preparation of a complete documentation in file or paper form
All prices are exclusive of VAT.
*Depending on the complexity of the area
Explosion protection document: guidelines & basics | ProSafeCon

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FAQ
Explosion protection document creation

1

What is an explosion protection document?

The explosion protection document describes the appropriate precautions to ensure explosion protection in a plant.

The preparation of an explosion protection document is a requirement of the Industrial Safety Regulation in connection with the risk assessment. It must be available for all potentially explosive atmospheres and demonstrate that the explosion hazards have been identified and assessed and that suitable precautions have been taken to achieve the explosion protection objectives. The explosion protection document must be prepared by the employer before work begins, regardless of the number of employees.

2

Who is allowed to create the explosion protection document and how often must it be updated?

In § 6 (11) of the GefStoffV it is specified that the risk assessment may only be carried out by a competent person. In addition, there is the note: operators/entrepreneurs who do not have this knowledge or do not trust themselves to prepare it must seek expert advice.

§ 2 Para. 16 GefStoffV: “A person is deemed to be competent if he or she has the necessary specialist knowledge to perform a task specified in this Ordinance. The requirements for expertise depend on the respective type of task. The requirements include appropriate professional training, professional experience or a relevant professional activity performed in a timely manner, as well as participation in specific training measures.”

The risk assessment with regard to explosion protection and thus also the explosion protection document must be reviewed “regularly”; how often is not specified. If production processes, substances or plant/plant components change frequently, an annual “self-test” is recommended; for infrequent changes, a biennial one. This must be documented in writing, stating the date.

3

What are the tasks of a qualified person for explosion protection?

Qualified persons for explosion protection assume an important role for operational safety. You will learn to recognize hazards and master all the technical rules that a competent person for explosion protection testing must know in accordance with Annex 2 Section 3 No. 3.1 BetrSichV. In addition, you will become familiar with the legal background and regulations. Using practical examples, a competent person for explosion protection deepens his knowledge and ensures that he can implement everything immediately in everyday operations.

4

Where is the basis for explosion protection laid down in the law?

In the case of hazards due to explosive atmospheres, an activity-related risk assessment must be prepared in accordance with the German Occupational Health and Safety Act (ArbSchG) and a risk assessment in accordance with the German Hazardous Substances Ordinance (GefStoffV). Both together form the basis for the explosion protection document.

The legal basis can be found again in the:

- Ordinance on Hazardous Substances (GefStoffV) § 6 Para. 9, § 11 and Annex I No.1

- Industrial Safety Ordinance (BetrSichV) § 9, Annex 2 Section 3 No. 5.1

- DGUV Regulation 1 § 3

- TRBS 2152 Part 1

- DGUV Regulation 113-001

5

When do I need an explosion protection document?

If there is a risk of explosive atmospheres in the plant, the employer is obliged to prepare an explosion protection document. This applies to the storage and handling of numerous substances that have a high hazard potential due to their labeling. As soon as the occurrence of an explosive atmosphere can no longer be ruled out, the employer must ensure that an explosion protection document is drawn up.

Such an explosion protection document initially serves as proof that a company has taken the necessary precautions to ensure explosion protection. This corresponds to a legal requirement that must be complied with according to the Ordinance on Hazardous Substances and the Ordinance on Industrial Safety and Health. According to these regulations, a company must prepare an explosion protection document. This is particularly required in various plants in the chemical industry. In such a document, the explosion hazards should be evaluated and a suitable protective measure should be specified for each hazard.